AMOLINDO

Industrial Process & Machinery Automation | Control System | SCADA | Plant Integration & Validation | Building Automation | Surabaya - Indonesia

Industrial System Automation Assessment

In industrial system automation assessment, we based on continous quality improvement system, change management system, and PDCA (Plan Do Check Act) system modelling. Scroll down to know more about PDCA

ASSET
ASSET
Check your automation system human asset and non human asset.
SYSTEM
SYSTEM
Automation system assessment from field level to management level. 
<p>COST</p>

COST

Determine result assessment for CAPEX & OPEX automation costing.
PROJECT
PROJECT
Automation advisory assessment from rise to dawn of the project.

Assessment | SERVICE

ASSET assessment

Asset

There are two asset in automation: 

1. Human Asset

  • Engineering are people who design the system or at least know the system, this can be Process Engineer / Electrical Engineer / Chemical Engineer or your automation engineer.
  • Maintenance are people who interact daily with the machine and daily check the system.
  • Production are people who run the system, set the production parameter.
  • Supply Chain are Purchasing & Warehouse people that supply and keep the automation component system. 
  • Quality Control  are QC or QA people who set the parameter and check the quality of products. 
  • IT are Information System people who run the information like ERP system (SAP, Oracle, Sage, Microsoft and NetSuit)  and connect the floor level to management level. 
  • Management are people that take decisions for the strategy of production system. 

2. Non Human Asset 

  • Software are non hardware tools that support the automation systems ie. operator station scada software, Engineering Software, Production Database (Historian).
  • Hardware are main hardware  of automation component either inside a control panel, on the plant/machine/ or inside control room/IT server room ie. PLC, HMI, iPC, Server, backup server, instrumentation.
  • Documentation are documents that hold automation systems manual and parameter and also  program of automation, changes made to automation program documentation . Ie. Machine Program, Manual Book, Approval Documents of the machine/system, Compliance Standardization Documents, Site Acceptance Test Report, Tools Calibration documents.   
  • Tools are support equipment to make sure the automation systems are in in good conditions and all parameter are calibrated routinely, ie. Mutimeter, Termo Gun, Calibration Devices.
  • Machine are the main equipment and support equipment around it ie. Process Plant piping, manufacturing machinery, line conveyers, cable ducting, databus (LAN cable, Fieldbus cable, Ethercat cable, ASi cable, optic, wifi), control panel, control room desk (mimic system) and mcc / electrical panel.

What we'll do

Amolindo will do assessment to your automation asset, in example to know how your engineering are capable, do your maintenance aware of the automation safety system, do your supply chain can confidently prepare the sparepart when it urgently needed.

Also to you non human asset, we will check from safety devices to documentation, are the tools well calibrated, are the machine have safety point, and how many the safety point.

The point here are not "HOW"  the asset work but rather "DO" the asset have automation awareness.

So this assessment are more like ISO auditing but focus in automation system to make sure the automation system are running smoothly and to minimize your plant downtime. In here to support your preventative maintenance system and KPI system. 

Please note that we only do an assessment and not publish assessment certification for iso auditor./other third parties.

 

Amolindo.com - Service | Assessment offer
  • Automation HACCP Assessment .
  • ATEX / IS Loop reCalculation. 
  • Process / Machinery Automation Safety Assessment. 
  • Process / Machinery Automation Energy Assessment.
  • Industrial Automation Cyber Security.
SYSTEM assessment

System

We put four level area for system assessment:

Management Level

a Production Schedule that focused on software that connect to ERP system for high level database ie. MES.

Production Level 

The production data and control ie. Historian Server (Production Database) or Batching System (recipes/batch control). 

Supervisory  Level 

The components that have  direct interact with human asset ie. Operator Station or HMI.

Control Level

Direct control or the automation control components that control the system. These are PLCs. 

Field Level 

Instrumentation and Automation Component ie.remote IO point which installed in field plant/machinery, control panel, or control room.

 

 

What we'll do

The automation system are flexible system, it the one that connect a management quality system to a plant floor 24hour/day. To know how your system work, we'll do an automation system assessment. 

We will focus to four level system as stated previously, ie. how the engineering limit parameter value, and what if the result to be compared with the Asset Documentations. This means reading your automation program and parameter setting. How the system trigger the alarming condition for operator and logging system.

The point are "HOW" the system works. 

From this point, we can look for hidden bug in your system, either bug in design or mistakes in SAT system during installation/commisioning. 

 

Amolindo.com - Service | Assessment offer
  • Automation HACCP Assessment .
  • ATEX / IS Loop reCalculation. 
  • Process / Machinery Automation Safety Assessment. 
  • Process / Machinery Automation Energy Assessment.
  • Industrial Automation Cyber Security.
COST assessment

Cost

Automation costing are considered in two business factor, the automation are not touching the business costing but more in how the previous assessment result impacting the business costing.

Operating Expenses

The operation costing ie. the energy cost, the maintenance cost, etc that influence by previous assessment result.

Capital Expenses  

The capital expenses are future costing for improvement and expansion of the system. From previous assessment result, it will determine how long the automation systems are in operation and when it 'll needed to upgrade.

What we'll do

We will check what did automation system in your plant impacting to costing and how to minimize operating expenses. The data are taken from previous assessment - the system assessment and the asset assessment. 

The resulting data are considered in two costing - operating expenses & capital expenses. We will determine the impacting result to both costing.

This not about real value but  only about  logical value. 

 

Amolindo.com - Service | Assessment offer
  • Automation HACCP Assessment .
  • ATEX / IS Loop reCalculation. 
  • Process / Machinery Automation Safety Assessment. 
  • Process / Machinery Automation Energy Assessment.
  • Industrial Automation Cyber Security.
PROJECT assessment

Project

Project assessment are the assessment of your automation system so you now what asset or system that need to improve. This is usually happen in many phases of project when you  install a new machinery / process plant and need secondary opinion from experienced people. Project assessment are used by EPC company or company itself in order to know how the project going, are it in right track or not.

 

Rise

Pre Project

also known as pre-project or before project running. This phase are doing automation system assessment to previous plant/machineries so the company can prepare the right concept/planning for project. Ie. the right automation material / components, safety concept, etc.

Noon 

The On Going Project

When project are running, the automation assessment make sure are the asset and system are in correct place and on the right track. Ie. control panel design, Safety design, etc. The FAT commisioning / simulation are also in this phase.

Dawn

Finalization of Project

When the project are in commisioning/SAT, the automation assessment make sure your contractor / project team are in right track. Ie. motor drive parameter placement, Safety parameter.

 

 

 

What we'll do

The concept for prokect are one stop solution from rise to dawn of the project. It can be used for contractor or EPC company or the client itself who need secondary supervision to an autoamation project so the project delay are minimize.

We will check all previous assessment for this assessment and act as advisory team so your project team can be assured to always in right track for efficiency and completeness of the project. 

 

Amolindo.com - Service | Assessment offer
  • Automation HACCP Assessment .
  • ATEX / IS Loop reCalculation. 
  • Process / Machinery Automation Safety Assessment. 
  • Process / Machinery Automation Energy Assessment.
  • Industrial Automation Cyber Security.
Its a nice coffee time 

Know More

What is a PDAC (PLAN-DO-CHECK-ACT) ?

 PDAC or Plan - Do - Check - Act is method improvement system in quality management. Click here for the article.