AMOLINDO

Industrial Process & Machinery Automation | Control System | SCADA | Plant Integration & Validation | Building Automation | Surabaya - Indonesia

Upgrade Automation System

Upgrade your control system and integrate it to boost your company production automation system, increase the efficiency, and minimize downtime. Old sparepart become rarely and expensive since most every company trying to stock it to minimize their downtime production due to  a broken sparepart. 

If your preventative maintenance management issuing a system upgrade and currently your system are not well integrated, then this is the best time to upgrade and integrate it and prepare your system to industrial revolution 4.0.

MACHINERY
MACHINERY
Control system upgrade for a single machine / single line production to make sure the machine are ready for data bus connection to integrated automation system environment.
PRODUCTION SYSTEM
PRODUCTION SYSTEM
Automation upgrade for single plant/manufacturing which consist a multi production machine with centralize control system. Ie. Chemical Plant / Manufacturing multi conveyer system.
CONTROL INTEGRATION
CONTROL INTEGRATION
Upgrade your production control room mimic panel or integrated all your machine/plant to a single production control room to centralize command and better decision.

Upgrade | SERVICE

Machinery Upgrade

Machinery Upgrade

Single Machine  

The machinery upgrade is single machine which consist a single human interface (HMI).  This upgrade can be consist many upgrades as below:

1. Safety System Upgrade.

2. Electrical Control Panel Upgrade .

3. Control Upgrade .

4. Human Interface Upgrade. 

5. Control Power Upgrade. 

6. Instrumentation & Sensor Upgrade.

7. Electrical Power Distribution Panel Upgrade .

8. Motor/Servo Control Upgrade.

9. Data Integration Upgrade.

10. Reporting Ssytem Upgrade.

 

What we'll do

Amolindo will do assessment first to your previous system. This assessment are included in upgrade costing.

Upgrading machinery system are unique since this need your future improvement, ie. what future integration you will use and what system you are comfort with ie. fieldbus or ethernet based for integration. Sometimes the machinery use unique control or control motherboard that the machine maker design by themself.

It also a hard analysis because soemtime the machine previous documentation / program are not ready. Regarding this, our engineer will analyze how the machine wok and all the machinery automation principles that was applied on the machine. This need expert engineer and can take time to learning the previous machinery documentation (if it still exist). 

For the case when the previous documentation/program are  not ready, we will based on new design means all connector and databus system or human interface will be remove and change it to compatible system in your area. 

 

Amolindo.com - Service | Upgrade offer
  • Control System Upgrade.
  • HMI / Operator PC / Operator View Upgrade. 
  • Production Integration System - Batch Report System Upgrade.  
  • Production Integration System - Audit Trail & Tracing Capability (Pharmaceutical / Food).
  • Production Integration System - IT Validation (Pharmaceutical).
  • Automation Preventative Maintenance -  Web / Online Diagnostic Upgrade. 
  • Automation Preventative Maintenance -  Power Audit Upgrade. 
  • Automation Reporting  System - Trending Upgrade. 
  • Automation Reporting System - Logging Upgrade. 
  • Safety System - Operator Alarm Upgrade. 
Production System Upgrade

Production System Upgrade

Multi Machine or Process Plant 

The plant/manufacturing upgrade are multi machine / process skid in a production system which consist multiple machinery or  a process plant and have a central control  or  human interface (HMI). 

This upgrade can be consist many upgrades as below:

 1. Safety System Upgrade. 

2. Electrical Control Panel Upgrade . 

3. Control Upgrade .  

4. Human Interface Upgrade. 

5. Control Power Upgrade. 

6. Instrumentation & Sensor Upgrade. 

7. Electrical Power Distribution Panel Upgrade . 

8. Motor/Servo Control Upgrade. 

9. Data Integration Upgrade. 

10. SCADA Upgrade.

11. Industrial PC (iPC) Upgrade.

12. Batch Control & Reporting Upgrade.

What we'll do

Amolindo will do assessment first to your previous system. This assessment are included in upgrade costing. 

Upgrading a plant or manufacturing system are a tough job since it involve many engineering point from chemical to mechanical point. Since we focus only in Automation, upgrading only automation means you'll need  to involve your engineering or QC/QA to make sure that all current parameter are according to the current recipe/parameter. Sometimes, the safety philosophy and electrical philosophy need upgrade too.

The production system upgrade are similiar to machinery upgrade but it took more time since the machine are not only one or a single line system but it can have many production line for manufacturing or one single process plant. The previous documentation is a must especially P&ID and Process Flow Diagram. Ie. CIP System upgrade will cause a program to filling the tank to be upgrade as well and also the program for valve distribution piping system. Please note that we do only automation control upgrade and not mechanical upgrade.

For the case when the previous documentation/program are  not ready, we will based on new design means all connector and databus system or human interface will be remove and change it to compatible system in your area.

 

Amolindo.com - Service | Upgrade offer
  • Control System Upgrade.
  • HMI / Operator PC / Operator View Upgrade. 
  • Production Integration System - MES. 
  • ProductionIntegration System - SCADA Upgrade.
  • ProductionIntegration System - Batch Report System Upgrade.  
  • Production Integration System - Audit Trail & Tracing Capability (Pharmaceutical / Food).
  • Production Integration System - IT Validation (Pharmaceutical).
  • Automation Preventative Maintenance -  Web / Online Diagnostic Upgrade. 
  • Automation Preventative Maintenance -  Power Audit Upgrade.
  • Automation Reporting  System - Trending Upgrade. 
  • Automation Reporting System - Logging Upgrade. 
  • Safety System - Operator Alarm Upgrade. 
Control Integration Upgrade 

Control Integration Upgrade

Centralize Control Operation 

The control integration upgrade is a control room upgrade from mimic control room to a newest system. It can be also to implement data integration and validation which all production area (plant/manufacturing) are integrated in a one control room or It can also integrated to multi control room with a single C&C (Command & Central) system.

This upgrade can be consist many upgrades as below:

1. Safety System Upgrade. 

2. Control Upgrade . 

3. Human Interface (HMI) Upgrade.

4. Data Integration Upgrade. 

5. SCADA Upgrade. 

6. Automation Historian Server Upgrade.

7. Automation Batch Server Upgrade.

8. Industrial PC (iPC) Upgrade. 

9. Batch Control & Reporting Upgrade.

 

What we'll do

Amolindo will do assessment first to your previous system. This assessment are included in upgrade costing. 

Upgrading a control integration are state of art for  automation. It more depth in IT system rather than a field level. For best result, it better if the databus in field level to be upgrade as well. Sometimes, the safety philosophy and electrical philosophy also need an upgrade too.

For control Integration, we will take all line to centralize the data. Means all plant / production floor will automate send the data to central server and data view/control are centralize to its dedicated monitor.  Inside the central control room, there is central supervisor operator (production supervisor & maintenance supervisor) who supervise all the production and give decision made by management to local operator. This means you'll need a dedicated experience, and knowledged supervisor that know all your system.

For the case when the previous documentation/program are  not ready, we will based on new design means all connector and databus system or human interface will be remove and change it to compatible system in your area

 

Amolindo.com - Service | Upgrade offer 
  • Control System Upgrade.
  • HMI / Operator PC / Operator View Upgrade. 
  • Production Integration System - MES.
  • Production Integration System - SCADA Upgrade.
  • Production Integration System - Batch Report System Upgrade.  
  • Production Integration System - Audit Trail & Tracing Capability (Pharmaceutical / Food).
  • Production Integration System - IT Validation (Pharmaceutical).
  • Automation Preventative Maintenance -  Web / Online Diagnostic Upgrade. 
  • Automation Preventative Maintenance -  Power Audit Upgrade. 
  • Automation Reporting  System - Trending Upgrade. 
  • Automation Reporting System - Logging Upgrade. 
  • Safety System - Operator Alarm Upgrade.